Staple fibers are initially extruded, which follows when synthetic fibers such as nylon initiate as pellets and further melted into hair-like filaments. These filaments are further heated, cooled, and crimped to develop strength and divulge other physical characteristics. After this, the fibers are cut into dimensions of 7-8 inches, packed into bales, and sent to a spinning facility for processing them into yarn. Spinning process of these fibers includes blending carding and drafting.
Staple fibers have excellent qualities of mechanical strength and can easily be recycled. They offer excellent resilience for all filling activities. Polyester staple fiber is also is also used in some flame retardant applications. Staple fibers are used in next generation, thermal-bonded high loft nonwovens which offer extreme comfort in mattress construction.
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In furniture, staple fibers are widely used owing to properties such as durability, comfort and excellent aesthetics. Staple fibers are extensively used in the manufacturing of geotextiles. Polypropylene staple fiber (PPSF) are also used for RCC building construction and manufacturing of tiles, cement sheets, and hume pipes. This improves strength of the cement/RCC. Fiber reinforced concrete (FRC) known as Portland Cement concrete is reinforced with staple fibers thus improving concrete properties. Polypropylene fibers of 0.5% to 1% are normally used in concrete. Natural white polypropylene fibers of 3 and 6 Deniers and in lengths of 6, 12 and 20mm respectively are commonly used in various applications. In automotive industry staple fibers are used in soundproofing of vehicles.
Staple fibers Market Outlook – Increasing Environmental and Soil concern to be the Major Market Driver
Asia Pacific and North America are expected to be the most potential markets for staple fibers manufacturers. Asia Pacific is projected to witness relatively high growth in terms of value over the forecast period. This mainly attributed to the rapidly growing urbanization coupled with growing population in the emerging economies such as India and China in the region. In 2016, the construction industry in China demonstrated a growth of 17% which was greater than 5% as compared to 2015. According to IBEF, the Indian infrastructure industry is expected to grow to US$ 5 billion till 2022. From April 2000 to March 2016 the infrastructure and construction development in India received a foreign direct investment which accounted for US$ 25.19 billion. The growth of allied industries such as construction materials and furnishing have also boosted the growth of staple fibers market in the region. This trend is expected to be followed over the forecast period.
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Unique and versatile physical properties have boosted the growth of staple fibers market, especially in Asia Pacific and Middle East regions. Product plant expansion, developing innovative portfolio are some of the key strategies adopted by the top players in the global staple fibers market. In September 2016 W. Barnet GmbH & Co. KG and Albis Plastics launched a joint venture in USA.